Fly Ash Bricks Making Machine And Paver Block Machine

Product Details:

ZENITH designs, produces and delivers state-of-the-art Concrete Mobile Block Making Machine Plants on highest quality standards. Plants are characterized by innovative German Engineering, high robustness and high cost effectiveness. The well-known ZENITH quality and safety features stand for low maintenance and uninterrupted productions process.

• ZENITH model 913, the ideal Concrete block making machine for economical mass production of high quality concrete blocks/bricks with less labour and less energy.
• Available in semi-and fully automatic execution.
• The machine produces concrete elements directly onto the ground, in lines  cycle by cycle, so can save lot of Investment on pallets.
• Outstanding performance in open area or buildings.
• Safe handling and well proven design principles guarantee efficient operation of ZENITH model 913, even still in decades.
• Different moulds are easily interchangeable.
• Equipped with hydraulic shunting wheel for turning of machine at end of production lines.
• More than six thousand machines of this models are in operation worldwide.
• Main movements of machine are controlled by proven directional SLF control valves. With the fully automatic machine, these valves are equipped with additional control magnets for automatic as well as for manual operation.
• For production of insulating blocks, machine can be equipped with a polystyrene core insertion device.
• Fully automatic machine 913 Speed & Comfort is equipped with a robust, fully automatic controller, specially developed for use with mobile work machines. The dialogue module with colour display and clearly arranged visualisation allow easy operator access.
• Telescopic springs at the machine safety cage allow quick accessibility to mouldarea for easy cleaning and maintenance. Robust and easy to handle lock systems provide full safety.
• With machine 913 Speed & Comfort, the electric drive unit with frequency control allows a fast and at the same time gentle machine travelling.
• As an option, machine 913 Speed & Comfort can be equipped with ultrasonicdevices for fully automatic correction of travel direction.

Additional Information:

• Delivery Time: 8-12 Weeks

Product Details:

zenith designs, produces and delivers state-of-the-art concrete products plants on highest quality standards. plants are characterized by innovative germanengineering, high robustness and high cost effectiveness. the well-known zenith quality and safety features stand for low maintenance and uninterruptedproductions process.
Worldwide the best in economical concept for the mass production of interlocking pavers and similar products of top quality.model 844 is a fully automatic stationary multilayer machine.performance at high level with simple handling and very low maintenance. the innovative touch-operator-panel, using a revolutionary visualized menu navigation, allows easy and self-explanatory operation of all machine functions.the flexibility of the machine is provided by the height adjustable vibrating table. it allows manufacture of products with a height from 50 mm to500 mm.with model 844 pavers are produced as easy as curbstones or landscaping products. using modular components, the production sequence can be fully automated to final cubes ready for transport.the zenith team will provide full assistance during an early stage to ensure your success, based on fifty years of experience. zenith  partner to the best.

The machine is controlled via a 15” Touch-Panel. This innovative technology with self-explanatory and clearly structured menu navigation helps your operating personnel to familiarize with the machine within shortest time and to work efficiently right from the start.

Best possible protection of operating personnel is provided by the safety concept which is permanently controlled and upgraded.

Surfaces that are highly strained during production, for example the running rails or guide tables, are made of special steel. These parts are fixed via screw connections and can be exchanged easily.

The flexibility of the machine is provided by the height adjustable vibrating table. As a standard it allows manufacture of products with a height from 50 – 400 mm and 500 mm. As an option even the production of lower elements can be realized.

With the proven combination of mechanical quick lock, tamper head quick change device and electric height adjustment of filling units, the ZENITH 844 sets benchmarks for multilayer machines regarding mould change times and availability.

To increase the machine’s capacity, it can be outfitted with the optional ”Speed & Comfort“ package. This package includes controls and hydraulics with higher performance, back concrete feed drawer with hydraulically operated grate, frequency controlled table vibrators etc.

Additional Information:

• Delivery Time: 8-12 Weeks

Product Details:

ZN600 Automatic Block MachineAdopt Germany Siemens PLC control system and Siemens Touch Screen. Equipped with data input and output device. Control system consists of trouble-shooting system and logic control for safety.

Frequency Conversional Control Technology

Able to change frequency according to different raw materials & block type, help improve product quality. By adjusting convertor, it can reduce cycle time for production and save energy up to 30%. Its soft start function enables the motor to start and stop smoothly, greatly protect motor and mechanical parts, extend their working lifetime.

Electric control system

 

Equipped with Germany Siemens PLC control system, touch screen and electrical components. The control system is of easy operation and low failure ratio. The machinery is equipped with data input and output device and data formula function. It can be used for permanent preservation. And the machinery has the function of timely equipment fault diagnosis and alarm system, fault alarm is self-explanatory, which can be convenient in machine maintenance and trouble shooting. The Control System for safety has logic control with self-locking function in order to protect the machinery from damaging because of operational error. It can also solve the problem via telephone, which can realize the remote control and program upgrade.

Heavy duty structure and wear resistance moulds

 

Heavy duty structure and wear resistance moulds adopts CNC & Wire Cutting to Make sure paver size accuracy. Carbon-dioxide welding for crack resistance with heat treatment and carburization, sand blasting and other machining Process. It becomes more robust and resistant to the frequent & strong vibrations.

High – efficient hydraulic system

 

Utilizes double proportional and directional valves with high activity to regulate the oil flow and pressure automatically, protecting the hydraulic cylinder from being damaged, which plays a buffer role in the process of production. And this kind of design of machinery can ensure the stable production and prolong the lifetime of machine.

Compulsory feeding

 

Adopt 360° Multi-shaft rotating and compulsory feeding to offer high speed rotating and compulsory feeding and uniform mixing for the materials. With the even feeding performance, this product is suited for diverse raw materials and moulds.

High - efficient vibration

 

Adopt the most - advanced vibration technology from Germany. The vibration table consists of dynamic table & static table, which greatly improves the vibration efficiency and guarantees the high quality of concrete products.

Product Details:

Zenith designs, produces and delivers state-of-the-art concrete products plants on highest quality standards. plants are characterized by innovative germanengineering, high robustness and high cost effectiveness. the well-known zenith quality and safety features stand for low maintenance and uninterruptedproductions process.
the newly designed high-performance single pallet machine zenith 1500 forms the centerpiece of a state-of-the-art and efficiently working concrete block production. the wide range of production possibilities meets all customer requirements.this is the machine with improved feeding technology and unique vibration technology.variable board size      flexible investment possibilitiesvibration table with bolted fittings  better exchange in shortest time possibleside walls with bolted fittings  better maintenanceweight improved and therefore more energy-efficient than our competitorsespecially suitable for high productsespecially solid mould change design for a secure mould changebracing of the mould via bellow cylinders on the vibration tableespecially big moulding press opening of 1950 mmthe block machine can be delivered with a vibration table height of 700   850mm

The single pallet machine ZENITH 1500 is working with an innovative servo compaction system named Ultra-Dynamic. This high quality vibration system stands for a very high compaction and extreme dynamics and therefore guarantees a quick and efficient production of high quality products. Especially for products with a large volume and also for high quality products, which are produced with pre- and intermediate vibration, this vibration system provides many advantages.

The suspended filler box design is created for an optimal filling of the mould and improves the performance of the equipment. The main focus was put on a simple and time saving handling. As a result, the filler box cabinets for face and base mix are designed as quick change systems. The adjustable scraper frames on the rubber pads allow for high flexibility.
The self-explanatory and intuitionally visualization concept guarantees for an easy learning of the machine operation. A new diagnostic design supports the operators in choosing the best adjustments. Time-consuming trouble shooting is therefore is no longer necessary and production downtimes are reduced to a minimum. By using the latest database technology, all information can be recorded, evaluated and stored. This data is available anywhere thanks to the complete plant networking,.

The previously mentioned design with screw fittings of the vibration table, the motor cross beam and the frame side parts is a special feature of this machine. It is unique on the market as it can adapt to the customer’s production conditions.

The new electrical tensioning of the face mix unit is also unique on the market. This efficient solution provides for a quick and safe connection of the machine base part with the face mix unit. A safe and fully automatically opening and closing of the face mix unit is possible. Quick and short mould change and maintenance times are major advantages.